Wharfedale Dovedale cone rubber repair - diyAudio
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Wharfedale Dovedale cone rubber repair

Posted 10th October 2013 at 11:28 PM by hbc

After the Magisters went I started missing them. Much irrational thought later I decided that I needed some Dovedales. It may be some left over residual memory of some super 8s I had when I was young, they were very nice despite the lack of tweeter (retrospective young thought). The big Dovedale woofers look similar with the green felt, bit nervous of those strange pink domes though... Anyway, eventually "won" some with mint drivers slightly tatty boxes. Long story short the rubber had got stiff, but not yet brittle.

Sulk, got the Magnums... (must have bass now). After much research and thought, the Dovedales don't seem to be a standard size for foam, and I had got to the point of contemplating cutting away some of the cone to fit a flat foam. I was tidying up the garden when I found a 700 inner tube I had changed recently.
At this point I thought what have I got to loose, so gave it a good wash, (lots of washing up liquid applied neat), chopped out the valve and tested for size. Then cut along the outer circumference and for me along an inner edge leaving all the stretched bits where the spoke nuts stuck in. Then I laid the cut tube into the surround to check fit and to cut to approximate length. With this tube the outside was a snug fit, but the inside was a little wrinkly, being to big from a larger diameter wheel!

Then I got a sharp knife and cut away sections from the old surround, carefully leaving some "spokes" away from the frame for later removal. I also left 3 - 5mm of old surround around the edge of the cone and on the frame. This leaves a support for cone and tube and something to glue on to.

Then I put some rubber solution (from the bicycle repair kit) around the remaining outside surround and also around the outer edge of the inner tube, waited till it had dried a little, and then carefully positioned the edge to line up with the edge of the green felt / old surround, pushing it together with my fingers. Then repeat for the inner. This requires a little more encouragement to make sure all the wrinkles smooth out. Oh yes and glue the join. I had no over lap so it took quite a long time to dry.

I found I had to trim away some excess inner tube around the cone, and also a bit later cut off the supporting "spokes".

And now the best bit, the free air resonance is down to 25 Hz, from around 60Hz, and the cone can move freely again. I suspect the excursion may be now a little less than a new driver, because of the remaining old surround, but I don't have some good ones to compare..

Oh and they sound lovely. Better than I had hoped, that pink tweeter is quite well behaved, although I have some ring radiators on order to try. It is interesting to contrast the Magnums, which are more efficient, but on the near field, are rolling off at about 90Hz, where as the Dovedales roll off below 50Hz.

For the record I tried some "Rubber Renue", and it had no lasting effect apart from distorting the surround slightly, most exciting when the rubber started to swell up!

I have been very pleased with the results of this fix, I was anxious about re foaming as there seems to be a weight in the middle of the voice coil which would make shimming difficult. With the "spokes" this was a non issue, 8 (stiff) spokes held everything in place.

Hopefully posting this will give the courage to try a similar fix (at your own risk) and to get some of these old speakers up and running again.

Pictures:

Before and after 1m on tweeter axis frequency response, before and after impedance, and some action shots, the last one is a comparison of the original and resuscitated driver.
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