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I returned to DIY electronics in 2009 after a 20 year pause by building a few kits to get in shape. This blog is for me to keep track of my progress.
Solid State Power Amps
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Zen V4-J

Posted 17th December 2011 at 01:12 PM by alexcp (My DIY projects)
Updated 17th December 2011 at 01:17 PM by alexcp

Now that Nelson Pass published the details of the JFET upgrade to First Watt F2 and that Newark sells power JFETs from Semisouth, there was no excuse not to upgrade my Zen V4 with the new active device.

I replaced Q1 (see the original schematic) with SJEP120R100A; increased R5 to 130 kohm to bias the JFET correctly with Vgs of approx. 1.5V; and reduced R8 to 22 ohm.

The measured result is a nice reduction in THD+N; attached are the graphs for THD+N @ 1W into 8 ohm vs frequency, before and after the upgrade. With IRFP044 as Q1, the distortion was mostly 2nd harmonic (at -65dB), plus some traces of the 3rd harmonic. With the JFET, it is still mostly 2nd harmonic, which is now at -80..85dB, with the 3rd below my measurement floor.

Subjectively, the improvement is remarkable! With my Exposure 2010S CD player, B1 clone preamp and Heresy III speakers, there is additional detail and depth of the scene. I will post an update after I spend more time listening...
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Old

Zen V4, updated

Posted 13th December 2011 at 07:20 AM by alexcp (My DIY projects)
Updated 17th December 2011 at 01:41 PM by alexcp

In 2009, Penultimate Zen aka Zen V4 was my first solid state build. I used the parts that were available, did not know much about making it work well, and did not have test instruments beyond a cheap multimeter. Also, I did not have a preamplifier to work with it or speakers sensitive enough to enjoy its 25W. As a result, the amplifier turned out not quite satisfactory and for two years has been gathering dust and my wife's complaints. I was thinking about scrapping it and reusing the enclosure for something more useful. Instead, I reworked it.

I removed one of the two power transformers (moving from dual mono to stereo configuration), replaced my original dodgy Chinese PSU filter caps with Mundorf M-Lytic HC, replaced internal low voltage wiring with thick speaker wire, reconfigured grounding (so it is finally safe!) and installed balanced inputs with input transformers. What a change in sound! With my Exposure CD player, B1 clone preamp and Heresy III speakers, the amp...
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Old

Another Gain Clone

Posted 8th May 2011 at 02:07 AM by alexcp (My DIY projects)
Updated 7th July 2011 at 12:28 AM by alexcp (Added photos)

Unsatisfied with the sound of my gainclone amplifier, I re-used the enclosure and the power supply for a gainclone along the lines suggested by Bob Cordell, whose implementation of an LM3886 based amp was praised by at least one member on the NJ audio society.

I skipped both the Klever Klipper and the toroidal air core output inductor, and kept only 10,000 uF per rail in the PSU. The schematic can be found in Chapter 27 of Cordell's Designing Audio Power Amplifiers. The PCB was designed to re-use the existing mounting holes of the ChipAmp's PCB.

The result? Better than with a plain vanilla chip amp, but still not good enough for music. Perhaps I should not have limited myself to re-use of the PSU et al. but should have taken all the details of my implementation seriously.
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Old

Low effort Class D with ready made modules

Posted 5th April 2011 at 04:45 PM by alexcp (My DIY projects)
Updated 6th April 2011 at 01:29 PM by alexcp

To try out Class D without working too much, I picked two ready-made Class D amplifier modules: one is the $45 2*100 Watt Class-D Audio Amplifier Board from Sure Electronics with the optional $10 volume control board, the other is the $199 IRAUDAMP7S from International Rectifier.

The Sure Electronics module is based on Tripath's TK2050 chipset. Powered from a 150W 24V SMPS from Mean Well, it predictably puts out about 22W RMS to a 8 ohm load. (The declared 2*100W requires a 30V supply and a 4 ohm load.) The sound and the measurements are decidedly mediocre, although at the $45 price, the module still may be a good value. Also, the volume control board feels odd, as the knob only adjusts volume after a push; another push disconnects it again.

The IRF module requires dual rail supply, for which I chose an SMPS400A180 by hypex. With +/-40V rails, the amplifier delivers 100W RMS into a 8 ohm load. The measurements are good, and the sound is very interesting for...
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Old

Digitally controlled class D

Posted 8th February 2011 at 07:24 PM by alexcp (My DIY projects)
Updated 17th December 2011 at 01:24 PM by alexcp

I wanted to build a Class D amp based on TI's PurePath chips - e.g. TAS5086 PWM processor and a few TAS5162 power stages - until I read Bruno Putzeys' "The Truth About Digital (Class D) Amplifiers". He makes a convincing argument that digitally controlled class D is a dead end street. I also noticed that very few people around here have been writing about PurePath. Shall I look at the UcD patent and application note, as well as ready made Hypex modules, instead?
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Old

Burning Amp 1

Posted 9th October 2010 at 06:52 AM by alexcp (My DIY projects)
Updated 23rd January 2012 at 03:28 PM by alexcp

To get warm and comfortable on long winter evenings, I built myself a Burning Amplifier 1. With its 300W quiescent dissipation and ineffable ((c) Nelson Pass) sound, it is a nice winter time companion.

I used four heatsinks, each holdings two IRF250 MOSFETs in TO-3 packages and a PCB. Each pair of heatsinks is cooled by a quiet 140mm fan. Power supply uses a 400W toroidal transformer and 2x40,000 uF per channel; it is a dual mono configuration. The amplifier is housed in a 5U 400mm deep enclosure from modushop. Their "pierced base" was very handy to keep all the parts together without sacrificing the looks. Total weight is 23 kg (about 50 pounds).

The knob on the front panel was designed as volume control, but it looks ugly, so I will remove it.

After listening for this amp for some time, I believe it is the best sounding amplifier I've built so far.
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Old

LME49830 based amp

Posted 4th September 2010 at 06:02 PM by alexcp (My DIY projects)
Updated 30th December 2011 at 10:13 AM by alexcp

This is an implementation of National's reference design for LME49830 with two matched pairs of 2SK1530+2SJ201 per channel. The PCBs were made using National's gerbers (thus National's logos). Sounds surpisingly good, but it has just been completed; I did not have a chance to listen to it carefully yet.

Update: I rebuilt the amp as a pair of monoblocks, each delivering healthy 200W into 8 ohms. It now looks tidier.
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Old

YAGC (Yet Another GainClone)

Posted 4th September 2010 at 05:58 PM by alexcp (My DIY projects)
Updated 5th September 2010 at 07:59 PM by alexcp

This was unavoidable, I guess. Dual mono LM3886 kit from ChipAmp.com with Avel Lindberg's transformers in a wonderfully compact enclosure from Design Build Listen. I liked the simplicity but not the sound. Why is everyone so excited with gainclones? IMHO, Papa's Zen V4 is not much more complicated to build (although no kit is available), but is so much more an interesting experience!
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Old

Lm60 from AmpsLAB

Posted 4th September 2010 at 05:54 PM by alexcp (My DIY projects)
Updated 7th July 2011 at 12:33 AM by alexcp

Last year I got an Lm60 kit from AmpsLAB. This year, I finally got an enclosure from Design Build Listen and a power supply and built it. Each channel is built on a small (120x60mm) one-sided PCB and uses one 2SK1058+2SJ162 pair in the output stage. With proper biasing, the sound is good, esp. for such a simple and compact design. I should have started with this one, rather than with the (equally inexpensive) K-8LS.
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Old

Creek with a tweak

Posted 15th August 2010 at 11:05 AM by alexcp (My DIY projects)
Updated 18th August 2010 at 08:24 PM by alexcp

One of the more interesting projects for me was building a tweaked clone of Creek 4330. It was designed for Creek by diyAudio member x-pro; the schematic is available on his web site. The tweak was the topic of x-pro's paper and was discussed in this forum. Last year, this design generated enough interest on one of Russian DIY forums for a group buy of PCBs and some components. I used a PCB from that group buy, a compact chassis from modushop, and a K4700 speaker protection kit from Velleman. Today it is this amp that I use most often for music, and I am very pleased with its sound. Thank you x-pro for sharing the design!
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