Salas hotrodded blue DCB1 build

diyAudio Chief Moderator
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I was not aware of this rule. Salas please take down my post if you feel you need to.

I made them into attachments. There is a direction to use attachments not very big than linking big from pic host services. Jason will have to find a way of auto resize possibly. Attachments stay on DIYA server when some links expire and the threads look empty after some time. And they show up fast without changing the frame size.
 
merlin2069er,
The majority of the work is in extra buffer, which you already have. You will need to double your spec for the tx or use two like I did. If using a volume control it needs to be a 4 channel, I’m not including a volume in my build, I will either build a stand alone unit or work on a digital solution, paying attention for matched impedances for balanced advantage.
 
Up and running! Here are the results.

Board 1.
All LEDs working.
Relay clicks.
Across 3.3ohm resistors 1.938v & 1.688v
Output 10.28V & 10.28V
Offset -0.7mV and 0.6mV

Board 2.
All LEDs working.
Relay clicks.
Across 3.3ohm resistors 1.904v & 1.690v
Output 10.29V & 10.27V
Offset -1.3mV and 0.1mV

My mills 3,3 R resistors are getting pretty hot!
Everything else heats up nicely, nothing too hot atm.
So I’m around 360mA with 3.3ohm, a fair way of my desired 600mA.

Is there a problem?
 
mravinsky, my calculations are all wrong, I blame a late night and too much coffee.
It appears my build is in fine working order.

Balanced signal ground connection to chassis
I connected signal ground to a ground loop breaker (10Ω 5W resistor in parallel with a 0.1µF capacitor) and then to chassis ground.
This shorts everything... all mosfet legs, diodes to chassis ground @ 10Ω continuity. I did not off course power up in this state and I’m unsure whether this would work.
Right now signal ground on both boards is left floating, but I need to reference it according to ranes notes, any help would be appreciated.

Thanks for a great project.
 
diyAudio Chief Moderator
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There are Mosfet legs that should go to ground and others that don't. The output Mosfets drains should. Disconnect the transformers and see with the DVM in Ohm, if only things that show connection to a ground see 10 Ohm to chassis. The diagram is on post #4 in this thread also.
 
Thanks Salas, that explains the reason, I will confirm with the diagram to be sure.

As for temperature measured under pcb between mosfets on each board I read 34°C after 2 hours.
The 3.3R resistors have measured 91°C. The spec sheet from Mills states a temperature range from ambient -65°C - 125°C. (10,000hrs @ 125°C).
Still very hot imo...
 
Hum, on this photo i see 1 Ohm resistors are replaced with wire:

236942d1314140715-salas-hotrodded-blue-dcb1-build-groundtap.gif


.. or, i should leave 1 ohm i soldered already ?

.
 
You would need dead on matched FETS to near 0mV, but up to 5mV is OK for the F5 which will not multiply it much due to its a low gain amp. The general disclaimer that when mating a DC preamp/buffer to a DC amp without any output DC sensor protection, your speakers are in danger in case of any failures in the future still stands. Nobody cares and most mate an F5, but anyway.:D

OK, i changed JFETS, and now i have:

on R10-1: 2,037V / 279.8mA
on R10-2: 1.813V / 241.0mA

on Shunt output i have:
+9.85V / 196.4mA
-9.86V / 171.9mA

on LOUT i have: -0.8mV
on ROUT i have: -1.5mV

Also ma matched all LEDS on 1.848V and triplets on 1.850V !

What else i should do, or this is good enough ?