Bob Cordell's Power amplifier book

The characteristics of the individual transistors can be very important. Especially for the output stage, but the performance of all three stages of your typical three-stage “IPS + VAS/TIS + Output stage” amplifier can be influenced by the transistor being used. Assuming bipolar devices throughout:

In the OPS, selecting devices that minimise “beta droop” will significantly improve distortion.
In the OPS, selecting devices with low parasitic capacitance and high Ft will allow for an increase in unity loop-gain frequency (ULGF), increasing audio-band loop gain and reducing distortion.

In the VAS/TIS, devices with low Cob help to reduce distortion as their non-linear Cob will be swamped by the compensation capacitance and therefore have less of an affect on amplifier performance. Low Cob devices in the VAS/TIS also help to make the stage faster allowing for higher ULGF.

For the IPS, devices with “flat” beta vs Ic will avoid creating distortion that can be caused by drawing non-linear currents through the impedances seen at the amplifier inputs.


There are plenty of good parts readily available. Good transistors like BC550, BC560 for IPS, KSC3503, 1381 for predriver and MJL1302/3281. Those have very good characteristics. I am not talking about getting the any transistors. These have good beta characteristics and low capacitance. Do you think you can make distinct improvement using "the" transistors?
 
There are plenty of good parts readily available. Good transistors like BC550, BC560 for IPS, KSC3503, 1381 for predriver and MJL1302/3281. Those have very good characteristics. I am not talking about getting the any transistors. These have good beta characteristics and low capacitance. Do you think you can make distinct improvement using "the" transistors?

Right, exactly. Those are "the" transistors. There are also plenty of transistors available that can withstand the voltages and currents, but will result in a poorer-performing amplifier due to the double-whammy of higher open-loop distortion (primarily due to beta vs Ic characteristics) and lower loop gain (due to higher capacitance and lower fT). So, you do need to be careful with transistor selection and not just use any old thing.
 
Right, exactly. Those are "the" transistors. There are also plenty of transistors available that can withstand the voltages and currents, but will result in a poorer-performing amplifier due to the double-whammy of higher open-loop distortion (primarily due to beta vs Ic characteristics) and lower loop gain (due to higher capacitance and lower fT). So, you do need to be careful with transistor selection and not just use any old thing.

The topics of conversation is about not able to find "the" transistor and has to include SM parts. Those that I mentioned are so common and readily available from everywhere. Too many posts I've seen people looking for one obsolete transistor. There got to be ones that are readily available that is just as good.

There seems to be a lot of snake oil effect to this. I was told BC550 is better than KSA992. I looked at the data sheet, I sincerely doubt people can tell the difference using in the IPS circuit. Only reason I went with the BC5xx is because I like the pin out better, that the base and collector is not reversed that make layout slightly more difficult. So if one day the BC5xx are no longer available, I won't think twice to use the KSA and KSC. I sure would not get the SM version of BC5xx even if they were available.
 
I think I can. I did extensive simulations. I first did different configurations of IPS and VAS and GNFB from the output of the VAS back to the IPS with 20K resistor and look at the distortion. Then I use the exact IPS/VAS, add the 3EF OPS that has unity gain and drive a 4ohm resistor load and did the simulation. The distortion is at least 10 times higher. Since the OPS is 3EF, loading on the VAS is very low. The distortion has to be dominated by the OPS.

It looks like I did not put it clearly. Off course OPS should be simulated separately to get the best of it, but what I tried to explain that most important part is how much of open loop bandwidth you get in the IPS+VAS and that will correct the OPS distortion though the GNFB. To achieve this most important parts are transistors used, type of compensation, and circuitry configuration. For the VFA symmetry is not important and I agree with D. Self in that, but for the CFA symmetry is so natural and easy to achieve. Surprisingly even compensation is easy to implement to get more than 80 dB of the loop gain(negative feedback) at 20 kHz. It is not easy to find good source of high voltage small transistors, and specially those for VAS/TIS. If the power supply voltage is higher than +-40 V than there is not to much choice and good source for not fake ones.
 
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Joined 2002
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I thought both the pre-drivers and drivers on a typical EF3 were fully
class A ? What is "heavily" (most of the time ??).

I only see uA base currents on my EF3 ? How would this load the VAS ?
OS

You can see an amp or more of base currents into the output devices. The driver has to support that, etc backwards. These base currents are often non-linear.

Even if the final current draw from the Vas is uamps, if this is non-linear and the Vas has k's of Zout, you end up with non-linear Vas output.

Just suggested to clear this possibility by inserting an ideal buffer between Vas and OPS in the sim and see what happens to the THD.

Edit: another check would be where the distortion is 10 x higher - at the output only, or also at the Vas?

Jan
 
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To achieve this most important parts are transistors used, type of compensation, and circuitry configuration. It is not easy to find good source of high voltage small transistors, and specially those for VAS/TIS. If the power supply voltage is higher than +-40 V than there is not to much choice and good source for not fake ones.

That's where design come into play. Say for +/-80V rail, you can use cascode to split the voltage so each transistor doesn't see the full voltage. Only the output of the VAS can see the full swing, the rest of the IPS don't swing much.

Worry about capacitance change of the transistor, again cascode fix a lot as it keeps the collector of the main transistor constant and the Ccb stay constant. It's also explained in Mr. Cordell's book using cascode at the output of the VAS really lowed the distortion as I explained above. So you can use a low voltage transistor as output of VAS, then use a high voltage cascode transistor that does not have as good characteristics for the cascode.

So it's the design, design to cover any short coming of the components.
 
.................. At lower voltages, the 2SA2222SG/2SC6144SG pair from On Semi (formerly Sanyo parts) could make for a very fast BJT output stage.................
2sa2222
Some specs are superb:
10A, 25W, 119pF Cob, 200MHz fT
But the knee in the SOA starts at 7V ! and 50Vce0,
The fT only exceeds 100MHz for Ic >60mA
The 2sc is even better in some respects, fT and Cob.

A high bias ClassAB, or a ClassA, headphone amplifier.
 
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Hi Mr. Cordell
That's the difference between a real job and DIY. In the real job, you have all the support and resources. I think nothing to switch over to SM. Particular when I was the manager, I have tech and engineers to do the dirty work. Now I have a temp contracting job from the old company and I am all by myself. I designed and layout the board already, I am seriously thinking about chicken out and quit the testing and rework when the board comes back!!!

But it's is not good to quit mid stream, I had to go through with it to completion. But I really don't want to deal with it in my old age. Particular I have 0402, SOT23-5 and a few components that have solder pads under the components, not BGAs but bad enough.

My advice is people really need to sit down, bread board with really SM parts to see. I am not talking about using 0603, just use 0805, SOIC8 type that's the largest components of SM. Experience it themselves first. I had to do breadboarding with 0603, it's painful. Try remove a few parts and replace parts on an old computer or cell phone pcb before they dive in.

Ha ha, try removing a SOIC8 and replace with a new one. Then come back and talk!!!

The question is still whether you really need "that" part for the design? Your book really showcase step by step how distortion be lowered on each step of improvement. It's all about the design. That's why I like your book so much. You arm people with theory and result so people know which way they want. To me, individual transistor is not even secondary importance, more like on the third or forth importance.

I agree, that is good advice. The support one has in a day job makes all the difference. I think going to SMT, the biggest advantage is real estate and reduced cost of mass production. It also has big advantages for RF designs, at least in the Gigahertz range.

Cheers,
Bob
 
Wow Bob that’s so exciting! Congratulations!

I hope that I have a while before becoming a grandad (daughter is 5 1/2 and son is 3 3/4).

Glad to hear that the book is still somewhere there on the list of “things to do”. I’m really looking forward to edition II.



In terms of availability, it’s a matter of moments to check to see if major distributors that have low MOQs such as Farnell, Digikey or Mouser stock a part. If none of these do, the part may not be “unobtanium” but will be “verydifficulttoobtanium” for many readers.

For VAS/TIS and output stage pre-drivers the usual-suspect Fairchild parts KSA1220A, KSA1381, KSC2690A, KSC3503 are still available. At lower voltages, the 2SA2222SG/2SC6144SG pair from On Semi (formerly Sanyo parts) could make for a very fast BJT output stage.

In terms of IPS, I’d be interested in thoughts on monolithic bipolar duals such as the SSM2212 and SSM2220. A discussion on how to compare noise specifications wouldn’t go amiss as many transistors have a specified “Noise Figure” in dB whist parts such as the SSM2212 are specified in nV/sqrt(Hz)

Hi Harry,

Thanks for this feedback. For IPS, one of the inevitable tradeoffs is voltage rating vs. suitability for IPS. This is usually especially the case for JFETs and dual monolithic BJTs. The answer then is often cascoding of the IPS, which, although an addition to complexity, can improve overall performance not only by the usual benefits of cascoding, but also by allowing the use of more suitable, lower-voltage IPS devices. If one wants to get slightly fancier with the cascode, one can use a "driven" cascode, where the cascode bases are driven by a replica of the feedback signal to further improve common-mode issues. Of course, the cascode bases can also be driven by a buffered and level-shifted version of the LTP tail.

BTW, one useful exception to the voltage tradeoff for amplifiers of modest power is the LSK489 dual monolithic N-channel JFET, which has a voltage rating of 60V.

Cheers,
Bob
 
Some of us are now considering self powered speakers where the amplification and network are now inside the enclosure and there the smaller footprint of surface mount devices mixed with higher power output devices becomes a very useful goal. Board size becomes an issue to think about. Internal volume is limited and keeping everything as small as is reasonable becomes part of the goal.
 
Particular when I was the manager, I have tech and engineers to do the dirty work. Now I have a temp contracting job from the old company and I am all by myself. I designed and layout the board already, I am seriously thinking about chicken(ing) out and quit the testing and rework when the board comes back!!!
Sorry but I do not think this is good advise for the DIY community. It maybe good advise as a professional designer. You are scarring other DIY members from doing smt because you are lacking the necessary skills and or equipment. I just finished building a couple of TPA3116 amps "Weiner". See the group buy section. Gary is a very skilled EE, that I have learnt somethings from. It took me a good part of a day to solder up two weiner's. It used some 0402 parts. I used the big eye mag and my jewelers loupe for inspection when I soldered up the SSOP. Both worked first time, so it is entirely possible from my experience. If your design is 100% perfect, which is what we are to strive for, then you may be lucky and not have to do any rework. Okay i am not talking about a 1152 bga, 4-pi xray, that is for the pro's. Of course you need a hot plate or hot air equipment, for bga but for the majority of smt packages, some simple tools is all that one needs, like two fine tip irons to start with. Sparkfun sells a decent Haikko rework machine clone.
Gary taught us all to put the pcb in a skillet/fry pan, put on the hot stove top and remove a ssop pkg. How easy is that?
The move in the industry is to leadless, DFN/QFN. Why? saves more space, leads take up space. I am able to do DFN by hand, but I have years of experience because I take them on and learn. Not to say they ain't a PITA.
I have yet to need to use a stencil/paste/reflow oven for my smt work. Although they have there merits and I am not going to invest into a pick 'n place for my low volume DIY projects.
Sometimes the device you want to use is only available in one package, so if you want to use it you are forced to learn how to process the part. I does not have to be expensive.
I do not mind helping out others learn to use smt. That is why we are all here. Sounds like Bob C. chose not to learn or hone his smt soldering skills, on the job, rather let someone else do it for him :) As a company(manager), that was probably the best use of his time. I remember at the Motorola factory, no techs/EE's were allowed to rework any customer product.
I am very lucky in this sense, since I am myopic, so I can pick fly dung out of pepper or read the values on a 0805 by eye. Older people really do need good optical aids.

All for smt!!
Happy soldering
Rick
 
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Gathering from several of the above post, is it safe to say that virtually no improvement can be made to most of the current OPS's that are on the forum? Just use the IPS to correct the short comings of the OPS, including or discarding the cross over distortion. I am hoping out loud that OStripper and Bob Cordell and especially Dadod would pursue with their collective great and vast expertise something that closely approaches the outstanding IPS's in and by the way of architectures and such they have shared. I know it is a tough cookie to attack, there are a lot more complex variables to address. Multiple devices, each with slightly different characteristics trying their best to work in unison to produce a excellent sound. Just like the members of the forum.:D
 
Gathering from several of the above post, is it safe to say that virtually no improvement can be made to most of the current OPS's that are on the forum? Just use the IPS to correct the short comings of the OPS, including or discarding the cross over distortion. I am hoping out loud that OStripper and Bob Cordell and especially Dadod would pursue with their collective great and vast expertise something that closely approaches the outstanding IPS's in and by the way of architectures and such they have shared. I know it is a tough cookie to attack, there are a lot more complex variables to address. Multiple devices, each with slightly different characteristics trying their best to work in unison to produce a excellent sound. Just like the members of the forum.:D

I was going to move on to the EC OPS. I have both E Stuart's and Bob's
EC simulating correctly. E. Stuart's is both EC AND AB2.

But
- They are "picky" about what IPS is used. It seems that a custom
IPS is needed to derive the best performance from the EC.

- What are my goals ? Better SQ and longevity . The EF3 can give
me both. I've listened and listened , my OEM's are already quite outclassed.
What more do I want , to just see 1/2ppm on a readout or bragging
rights ?

_ So I decided to further "harden" the EF3 and devote more time on
a better IPS. I'm already able to have quite the class A region with
my 5 pair. I quite sure I'm actually hearing single digit PPM at a
normal listening level. What else would I want ? - oh , a better
DAC (source).:D

OS
 
Sorry but I do not think this is good advise for the DIY community. It maybe good advise as a professional designer. You are scarring other DIY members from doing smt because you are lacking the necessary skills and or equipment. I just finished building a couple of TPA3116 amps "Weiner". See the group buy section. Gary is a very skilled EE, that I have learnt somethings from. It took me a good part of a day to solder up two weiner's. It used some 0402 parts. I used the big eye mag and my jewelers loupe for inspection when I soldered up the SSOP. Both worked first time, so it is entirely possible from my experience. If your design is 100% perfect, which is what we are to strive for, then you may be lucky and not have to do any rework. Okay i am not talking about a 1152 bga, 4-pi xray, that is for the pro's. Of course you need a hot plate or hot air equipment, for bga but for the majority of smt packages, some simple tools is all that one needs, like two fine tip irons to start with. Sparkfun sells a decent Haikko rework machine clone.
Gary taught us all to put the pcb in a skillet/fry pan, put on the hot stove top and remove a ssop pkg. How easy is that?
The move in the industry is to leadless, DFN/QFN. Why? saves more space, leads take up space. I am able to do DFN by hand, but I have years of experience because I take them on and learn. Not to say they ain't a PITA.
I have yet to need to use a stencil/paste/reflow oven for my smt work. Although they have there merits and I am not going to invest into a pick 'n place for my low volume DIY projects.
Sometimes the device you want to use is only available in one package, so if you want to use it you are forced to learn how to process the part. I does not have to be expensive.
I do not mind helping out others learn to use smt. That is why we are all here. Sounds like Bob C. chose not to learn or hone his smt soldering skills, on the job, rather let someone else do it for him :) As a company(manager), that was probably the best use of his time. I remember at the Motorola factory, no techs/EE's were allowed to rework any customer product.
I am very lucky in this sense, since I am myopic, so I can pick fly dung out of pepper or read the values on a 0805 by eye. Older people really do need good optical aids.

All for smt!!
Happy soldering
Rick

Hi Rick,

You are right - my eyesight is terrible, whether I wear glasses or not. Your points are very well-taken, however. I have not done SMT DIY, but I would do it with some of the larger SMT components like 0805. A mixed SMT/TH design is also an option. I agree, with SMT we really want to get it right the first time. Even so with TH PCB. I always recommend doing a prototype on perfboard that has a similar component placement and wiring as the PCB is to have. At that point we can still find a lot of mistakes and do tweaks easily. ICs that are unavailable in TH can be put on perfboards with adapters.

Are you using metal film SMT resistors for highest audio quality?

Cheers,
Bob
 
Some of us are now considering self powered speakers where the amplification and network are now inside the enclosure and there the smaller footprint of surface mount devices mixed with higher power output devices becomes a very useful goal. Board size becomes an issue to think about. Internal volume is limited and keeping everything as small as is reasonable becomes part of the goal.

The Athena loudspeakers that I did about 8 years ago were self-powered - see my web site. Space was an issue, but getting the heat out was the biggest issue. Each cabinet had four 125-watt MOSFET power amplifiers in it, plus a 3.5-way active crossover, active baffle step compensation and active EQSS LF frequency shaping (essentially a Linkwitz Transform).

Nowadays, most active speakers use class-D amplifiers, so the tradeoffs are different.

Cheers,
Bob
 
I was going to move on to the EC OPS. I have both E Stuart's and Bob's
EC simulating correctly. E. Stuart's is both EC AND AB2.

But
- They are "picky" about what IPS is used. It seems that a custom
IPS is needed to derive the best performance from the EC.

- What are my goals ? Better SQ and longevity . The EF3 can give
me both. I've listened and listened , my OEM's are already quite outclassed.
What more do I want , to just see 1/2ppm on a readout or bragging
rights ?

_ So I decided to further "harden" the EF3 and devote more time on
a better IPS. I'm already able to have quite the class A region with
my 5 pair. I quite sure I'm actually hearing single digit PPM at a
normal listening level. What else would I want ? - oh , a better
DAC (source).:D

OS

These are good points. How the IPS/VAS fits the output stage can be important.

When I did my MOSFET power amplifier with error correction, the main reason I used EC was because I wanted to get the benefits of the MOSFETs in the output stage while getting very low distortion by reducing the effects of transconductance droop in the MOSFET output stage. That way I was able to get 0.0006% THD at 20kHz while still using MOSFETs (and at a reasonable bias current of 150mA and one output pair).

Cheers,
Bob