Saw blade for kerfing MDF?

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Thanks for the clarification there Cal. I was thinking of filling the kerf after it was assembled but your idea works well also, probably a lot easier that way than having to fill after the fact.

And ThyDntWntMusic, the fiberglass will go a long way to cover the problems of broken mdf, just let some resin seep into the cracks when doing the layup and you are gold.....
You can also make a template from the curve after you form it or us a radius gauge to find out what you actually ended up with. It would be easy to transfer that to a brace to fit your curve whatever it came out to be, doesn't have to be perfectly round.
 
I really need daylight to work on this... and take pics...

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From what I've seen here in Australia they've been making pre-fab mdf boxes with kerfing bends for years now!

Kudos to ThyDntWntMusic for those boxes, you definately have a gift mate and your in it...

For the other Fellas, do you normally use ply for sub or speaker boxes and if so why? I know ply is cheaper here in Aus but unless going to very very large sizes I dont generally see it being used!

Great forum btw... :)
 
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